logoPUMPSENSE FLUID ENGINEERING PVT LTD
PUMPSENSE FLUID ENGINEERING PRIVATE LIMITED
  
GENERAL QUALITY PLAN

 

  
CUSTOMER : IMAGINE FLUID ENGINEERING PVT LTD
Reference no   Product Description   Centrifugal Pumps   Order No  
Sl No Components & Operation Characteristics   Classi-fication Type of Check Quantum of Check Reference Documents Acceptance Norm   Form of Record Inspection Agency Remarks
1 MATERIAL CONTROL                        
1.1 Casing : Top Half, Bottom Half Physical & Chemical Properties,Dimensions   CR UTS Hardness 1/heat/batch
DIGGG50
   Lab Report 3 2 1

Pouring witnessed by PSF

 
1.2 Impellers Chemical Properties   CR Chemical Analysis 1/heat/batch
DIGGG50
   Lab Report 3 2 1 Pouring witnessed by PSF
1.3 Shaft Physical & Chemical Properties,Dimensions,Sub-Surface defects   CR Physical Properties & Chemical analysis, measurement, ultrasonic test

1/Bar

100%

 ISO 1940 Gr 6.3Manuf. Drawing AISI410 Manuf. Drawing  

Mill T.C or

lab Report

 3 2 1 Identificationby PSFof test bars for chemical analysis Physical propertieswill be provided at the time of identification
 
 
2 IN PROCESS CONTROL                        
2.1 All components under 1.0 Visual Defects, Dimensions   MA Visual Exam, Measurement 100% Manufacturing Drawings Manufacturing Drawings No harmful defects   Inspection Report 2 - -  
2.2 Casing Leak tightness   CR Hyro Test (duration min.30 minimum) 100% Technical Specification, Data Sheet No Leakage   Inspection Report Hydraulic Institute standards 2 1 - Hydrostatic Pressure Test (22kg /cm2)
2.3 Impellers Static, Dynamic, Residual Unbalance   CR Static & Dynamic Balancing 100% ISO 1940 ISO 1940 Gr 6.3   Inspection Report 3 2 1  
 
 
3 SUB - ASSEMBLY CONTROL                        
3.1 Rotor Assembly Eccentricity   MA Measurement 100% Manufacturing Drawings   Inspection Report 2 - -  
3.2 Complete Pump Assembly Completeness, Correctness, Cleanliness, Clearance, Freeness, Alignment   MA Visual Exam. Measurement 100% Approved drgs. & Mfg. standards.   Inspection Report / Ckeck Lists 2 - 1  
 
 
4 FINAL INSPECTION, TEATS PACKING - DESPATCH CONTROL                        
4.1 Pump (with test motor) Test for pumps only - Q vs Efficiency, Q vs Head, Q vs Power   CR Performance Test at reduced speed 100% Technical Specification, approved data sheet approved curves - ISO2548 Technical Specification, Data sheet, ISO2548, Class C   Performance Test Record Plotted Curves 2 1 - Minimum 6 points covering the range of head / Capacity. Acceptance norms as per ISO9906 Class1
4.2 Stripdown after performnce test Undue Wear, Tear & Breakage.   CR Visual exam after stripping 1/Type/Size Technical Specification     Inspection Report - - -  
4.3 Completion of all stages Completion   MA Verification of inspection report , TC 100% Approved Manufacturing Drawings Technical Specification   Inspection Report - - -  
4.4 Painting & Packing Surface Finish, Soundness of packing, Marking, etc.   M1 Visual Exam, measurement 100% Approved Procedure, Pumpsense check list   Inspection Report, Manufacturer's check list 2 - -  
hs Classification
CR - Critical
MA - Major

Inspection
P - Performance
W - Witnessed by
R - Reviewed by

   Note
1 : Material identification marks for all parts shall be maintained upto the time of final assembly acceptance
2 : Separate test bars as per standard would be cast, from the same ladle material as that used for making castings, which shall be identified by Pumpsense
3 : Physical testing shall be witnessed from sample drawn by Pumpsense. Chemical test sample will be drawn by Pumpsense but testing shall not be witnessed by Pumpsense		   The agencies are codified as 1,2, & 3 where -
1 - stands for purchase or third party
2 - Stands for vendor ( Pumpsense)
3 - Stands for sub-vrndor of Pumpsense
  Issue No : Revision No :   Issued By:   Approved By:   >>Back